Shock Absorber End Cap Resistance Welder With Two Automatic Feeding Mechanism
Product Introduction:
As a professional equipment in the field of automotive shock absorber manufacturing, this automatic spot welding machine redefines production efficiency standards through an innovative dual channel feeding system. Two independent high-performance vibration discs are responsible for the automatic supply of the bottom cover and welding ring, respectively, using unique vibration frequency adjustment technology to ensure precise positioning of the workpiece. The equipment is equipped with an intelligent control system, which carefully optimizes every step from automatic feeding, precision welding process, to automatic unloading of finished products, forming a complete automated production loop. The specially designed quality monitoring module can track the process parameters of each welding point in real time, providing reliable component welding solutions for automotive suspension systems.
Features:
1. The machine features an innovative tree-inspired structural design, with a rugged chassis engineered for impact absorption, seismic resilience, and exceptional rigidity. Precision machining guarantees component-level load-bearing capacity and installation accuracy. Internal reinforcement ribs are strategically welded throughout the frame to maintain operational stiffness, mitigate welding-induced micro-deformations, and ensure both process stability and operator safety.
2. With high repeat positioning accuracy, the upper electrode moves up and down in a straight line within the linear guide, ensuring consistent and accurate weld placement.
3.With an optimized aluminum alloy cylinder, low-damping seals, and lightweight friction rings, the electrode pressurization mechanism ensures smooth, rapid operation. The high-flow pilot solenoid valve boosts reaction speed and follow-up precision, enabling unmatched dotting performance.
4. With fast capacitive charging and discharging, the system achieves ultra-short welding times and superior energy efficiency.
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Customized Fixtures and Moving Components: Featuring tailor-made fixtures and smart automation, the system achieves unattended operation through self-contained processing cycles – boosting output while reducing labor costs.
Double Vibration Disc Efficient Feeding System: The equipment is equipped with two sets of high-precision vibration discs that operate independently, specially designed for the structural characteristics of the shock absorber bottom cover and welding ring. The two systems work synchronously but do not interfere with each other, and the feeding speed can reach 12 pieces/minute, greatly improving production efficiency.
Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.
Waterway Components: Engineered with rust-resistant coatings and self-contained drainage, the water system provides visible flow feedback for immediate clog detection and maintenance.
Scene Images:
Application:
Related Products:
Horizontal Automatic Seam Welding Machine:The Horizontal Automatic Seam Welding Machine is specifically engineered for shock absorber and piston cylinder tube applications. This specialized equipment performs precision circular/annular welding on sealed metal components, including stainless steel, low-alloy steel, aluminum, iron and their alloys. The welding process is achieved through electrode-driven workpiece rotation.
Projection Welding Machine For Shock Absorber: Developed specifically for automotive suspension systems, this dedicated forming machine produces precision convex rings for shock absorber oil storage cylinders. The equipment's hydraulic forming technology and advanced control systems ensure accurate, consistent results across different cylinder specifications. Ideal for Tier 1 and Tier 2 suppliers, it addresses the exacting quality demands of modern shock absorber manufacturing.
Shock Absorber Welding Machine:Specialized for welding customer-designed parts with bracket/inner plate protrusions, this machine processes material stacks up to 4.5mm+2.5mm thickness (5 projections per side). The vertical-action pneumatic system provides precise electrode control in a space-saving package. With its combination of robust construction, user-friendly operation, and energy-conscious design, it ensures reliable performance for high-volume production environments.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
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Shock Absorber End Cap Resistance Welder With Two Automatic Feeding Mechanism Images
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